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Control engineering & electrics

We are an innovative company for customised, robot-assisted automation.

We detest rigid solutions. You are looking for a partner for your automation? We offer you complete solutions from a single source, from the concept to the design and programming, through to commissioning and turnkey handover. Our cross-industry solutions from the automotive industry through to plant and mechanical engineering guarantee you broad and sound knowledge for the implementation of your task. Our expertise in automation and control engineering, combined with our longstanding experience in mechanical engineering reduces the interfaces significantly and shortens the route from the digital factory to the real commissioning. From the planning, design and simulation via the virtual through to the real commissioning on site, you receive all services from a single source.

Our complete range of automation and electris services includes:

  • On-site support
  • Offline programming
  • Loading on site
  • On-site support
  • Online programming
  • Cycle time analyses and optimisation
  • Process optimisation
  • Robot optimisation
  • Sequence/workflow optimisation
  • Integration following plant/system handover to customers

Vehicle industry automation

All services from a single source.

  • A well-coordinated team for on-schedule completion 
  • Extensive knowledge of automotive standards
  • Complete electrical automation from a single source
  • Handover of the plant in cycle time
  • Shift support and advice
  • Construction site planning

Automation for SMEs

Future-orientated and close to the customer.

  • Constant production quality
  • Very high production availability
  • Planning, taking into consideration future tasks
  • Permanent plant support service
  • Your production is technically state-of-the-art
  • Economical, even for different parts in small quantities

Electrical design – electricity in controlled lines

We use Eplan P8 and earlier versions to design complete control cabinets for you. Both new orders and transferring existing plans into the Eplan environment are our day-to-day business. Within the scope of the electrical design we can also check existing and new designs for machine safety according to EN ISO 13849-1.

Our electrical fitters and commissioning personnel assist you with:

  • Commissioning of safety devices
  • Commissioning of frequency converter-controlled motors with the appropriate applications and integration into the current controls
  • Parameter settings of non-contact safety devices such as scanners and light grids, etc.
  • Assembly and delivery of control cabinets
  • Complete wiring of your plant
  • Testing all connections and appropriate recording of the results

Robot programming - the movement of your plant

We offer you our decades of experience in all services associated with robotics. These include complete plant programming, troubleshooting and cycle time optimisation. We are expert in these control systems:

  • KUKA 
  • ABB

PLC programming - planning and implementing plant control.

We have many years of experience in programming controls. We cover the entire range of tasks, starting with individual controls through to complex networked systems in the automotive industry. Our typical tasks not only include complete projects from the planning through to execution and documentation, but also adjusting existing systems. At the end of the project we give you all the necessary documents such as I/O lists, operating instructions and circuit diagrams. We are masters at programming these PLC systems:

  • Siemens S7
  • Pilz PSS
  • Graph7
  • WinCC
  • TIA-Portal

Safety engineering - so that nothing goes wrong

From the safety design to the SISTEMA verification through to setting up the correct secure spaces for the movement of the robot, we can supply you with the complete safety package. To do this, among other things, we use: 

  • Pilz
  • Sick
  • Profinet Safety
  • KUKA Safe Robot
  • ABB SafeMove

Contact person

Georg Rudolph
HLS Robotic Automation GmbH

An der Hohen Straße 1
08393 Meerane

Phone: +49 (0)3764 4002 210